Grade by Grade
A–B. Health and Safety; Technological Development, Impacts, and Careers · Technology Fundamentals, Safety and Connections

Spotting Hazards and Controlling Risk

A4.2About 70 minutes
Learning goals
  • I can tell the difference between a hazard and a risk.
  • I can identify physical, chemical, biological, ergonomic and psychosocial hazards.
  • I can assess risk using likelihood and severity.
  • I can choose controls using the hierarchy of controls.

Words to know

hazard
Anything that could cause harm.
risk
The chance that a hazard will cause harm, combined with how serious the harm would be.
likelihood
How probable it is that harm will happen.
severity
How bad the harm would be if it happened.
hierarchy of controls
A ranked list of ways to control risk: elimination, substitution, engineering controls, administrative controls, PPE.
engineering control
A physical change to equipment or space that separates people from a hazard, like a guard or ventilation.
administrative control
A change in how people work, like training, rules, signs or schedules.
GFCI
Ground fault circuit interrupter: an outlet or breaker that cuts power very quickly if current leaks, for example through water.

Hook: what's wrong with this picture?

A garage workbench: an extension cord runs across the floor, a can of paint thinner sits open beside a space heater, a loud radio is blasting, sawdust covers the floor, and an oily rag is crumpled in a cardboard box. Nobody has been hurt... yet.

Skilled workers learn to see problems like these before anyone gets hurt. That skill is called hazard recognition, and it is the first step in keeping any workplace safe.

Hazard or risk?

  • A hazard is anything that could cause harm: a sharp blade, a wet floor, a chemical, a loud machine.
  • Risk is the chance that the hazard will actually cause harm, combined with how serious the harm would be.

A sharp chisel stored in a rack is still a hazard, but the risk is low. The same chisel left blade-up on a crowded bench is a much higher risk. You usually cannot remove every hazard, but you can lower the risk.

Type of hazardExamplesWhere you might find it
Physical / safetymoving parts, sharp edges, electricity, heat, noise, vibration, slips, trips and fallsconstruction sites, garages, kitchens, shops
Chemicalsolvents, paints, cleaning products, hair dye, fuels, dust and fumessalons, auto body shops, cleaning, manufacturing
Biologicalbacteria, viruses, mould, blood and body fluidshealth care, hospitality (food), hairstyling, green industries
Ergonomicheavy lifting, repetitive motion, awkward posture, poor workstation set-upoffices, assembly lines, salons, warehouses
Psychosocialstress, fatigue, harassment, heavy workload, working aloneany workplace
Five common types of workplace hazards. One task can involve several types.

Assessing risk

To decide which hazard to deal with first, rate each one:

  • Likelihood: how probable is harm? 1 = unlikely, 2 = possible, 3 = likely.
  • Severity: how bad would the harm be? 1 = minor (a small bruise), 2 = serious (needs medical care), 3 = severe (permanent injury or worse).

Risk score = likelihood × severity. A score of 6 or 9 needs action before work continues. Scores of 3 or 4 need controls. Scores of 1 or 2 should still be watched.

Risk = likelihood × severitylikely (3)3medium6high9highpossible (2)2low4medium6highunlikely (1)1low2low3mediumminor (1)serious (2)severe (3)SEVERITY: how bad would the harm be?LIKELIHOODhow probable?
A risk matrix. Multiply likelihood by severity. Higher scores need action first.

Controlling risk: the hierarchy of controls

Safety professionals use the hierarchy of controls. Start at the top: the higher the control, the better it works, because it does not depend on people remembering to do the right thing.

  1. Elimination: remove the hazard completely. Use pre-cut pieces so no one needs the saw.
  2. Substitution: replace it with something less hazardous. Use water-based paint instead of solvent-based paint.
  3. Engineering controls: change the equipment or space to separate people from the hazard. Blade guards, dust collection, a ventilation fan, a ground fault circuit interrupter (GFCI) outlet.
  4. Administrative controls: change the way people work. Training, safety rules, warning signs, job rotation, limiting time near a loud machine.
  5. Personal protective equipment (PPE): protect the person. Safety glasses, hearing protection, gloves.

PPE is the last line of defence, not the first. It only works if it fits, is worn correctly and is worn every time.

Hierarchy of controlsELIMINATIONremove the hazard completelySUBSTITUTIONreplace it with something less harmfulENGINEERING CONTROLSguards, ventilation, barriersADMINISTRATIVE CONTROLSrules, training, signs, schedulesPPEprotect the person: glasses, glovesmosteffectiveleasteffective
The hierarchy of controls: start at the top. PPE is important, but it is the least effective control on its own.

A four-step routine: Recognize, Assess, Control, Evaluate

  1. Recognize the hazards: look, listen, smell, read labels, ask.
  2. Assess the risk: likelihood × severity.
  3. Control the risk: work down the hierarchy.
  4. Evaluate: did the control work? Did it create a new hazard? Check again when anything changes.
Worked example

Let's assess a garage painting job

Theo wants to spray-paint a wooden birdhouse in the garage in January, with the door closed because it is cold. The gas water heater is in the same garage. Recognize, assess and control the hazards.

  1. Recognize: spray-paint vapour (chemical, breathing it in); the aerosol is flammable and the water heater has a flame (fire); overspray in the eyes (physical); a closed garage traps fumes.
  2. Assess: fire near a flame: likelihood 2 × severity 3 = 6 (high). Breathing fumes in a closed garage: 3 × 2 = 6 (high). Paint in the eyes: 2 × 2 = 4 (medium).
  3. Elimination / substitution: use a brush-on, water-based exterior paint instead of a solvent spray. This removes most of the fire hazard and most of the fumes.
  4. Engineering: if spraying is necessary, wait for a warmer day and spray outdoors, away from any flame, or use a properly ventilated space.
  5. Administrative: read the can's label and follow it; keep the can away from heat; have an adult present; keep others away; clean up and close the can.
  6. PPE: safety glasses and gloves; a respirator only if the label calls for it.
  7. Evaluate: after the change, fire risk drops to about 1 × 3 = 3 and fumes to 1 × 2 = 2.

The best fix is substitution (brush-on, water-based paint) plus working with ventilation away from flames. The highest risks dropped from 6 to 3 or less.

Just for fun

The word hazard comes from an old dice game called hazard, played in the Middle Ages. Fitting, because risk is all about chance... except in a well-run shop, nobody is rolling the dice.

Hands-on activity

Home hazard hunt (with a grown-up)

You need: a clipboard or notebook, a pencil, a grown-up as your partner, 30 minutes.

  1. With your grown-up, choose one work area: the garage, basement workshop, laundry room or kitchen.
  2. Look, don't touch. List at least eight hazards. For each, write its type (physical, chemical, biological, ergonomic or psychosocial).
  3. Rate each one: likelihood (1 to 3) × severity (1 to 3) = risk score.
  4. For the three highest scores, suggest a control. Try to use the highest level of the hierarchy you can.
  5. Show your grown-up. Agree on one fix you will make together this week (for example, coiling an extension cord, moving cleaners to a high shelf, adding a non-slip mat).

Safety: do not open containers, touch electrical panels or move heavy items. Your grown-up makes any change involving chemicals, electricity or ladders.

Your turn

1

What is the difference between a hazard and a risk?

2

Classify each hazard: (a) hair dye, (b) a loud table saw, (c) mould in a basement, (d) lifting heavy boxes all day.

3

List the five levels of the hierarchy of controls, from most to least effective.

4

A hazard has likelihood 3 and severity 2. What is the risk score and how should you treat it?

5

Is a warning sign an engineering or an administrative control?

6

Why is PPE the last line of defence?

More practice: warm-up

1

Name one physical hazard in a kitchen.

2

Name one biological hazard in health care.

3

What is the highest score on the risk matrix?

4

Give one example of an engineering control.

5

What does the R in Recognize, Assess, Control, Evaluate stand for?

More practice: on your own

1

Explain how one hazard (a kitchen knife) can be low risk in one situation and high risk in another.

2

A salon uses a hair-colouring product with strong fumes. Suggest one control at each of three different levels of the hierarchy.

3

A warehouse worker lifts boxes all day and has a sore back. Identify the hazard type and propose two controls, one engineering and one administrative.

4

Why should you evaluate a control after using it?

5

Rate this hazard and justify your numbers: an extension cord across a busy hallway at school.

Challenge

1

Choose a task from one technology area (for example, changing a tire, cutting hair, cooking fries). Identify at least four hazards of different types, score each, and propose controls using the hierarchy.

2

A student says, "We don't need guards on the machines if everyone wears safety glasses." Use the hierarchy of controls to argue against this.

3

Explain why psychosocial hazards, like fatigue and stress, can increase the risk of physical injuries.

Check your understanding

Quiz

1.

Which statement is correct?

2.

Which control is at the top (most effective) of the hierarchy?

3.

Switching from solvent-based paint to water-based paint is an example of...

4.

Likelihood 2 and severity 3 give a risk score of...

5.

Mould in a damp basement is which type of hazard?

6.

A blade guard on a saw is an example of...

For parents and teachers

This is a thinking skill your teen can practise anywhere: in a parking lot, a kitchen, a hockey arena. Ask, "What's the hazard? How likely? How bad? What's the best control?"

The most common error is jumping straight to PPE ("just wear gloves"). Push for higher controls first: can the hazard be removed, replaced or guarded? During the home hazard hunt, the adult should handle anything involving chemicals, electricity or ladders; the student's job is to look, rate and suggest.